VMZ Zenith Video Measuring Machine

VMZ Zenith Video Measuring Machine achieves sub-micron accuracy.

It is specifically designed for high-precision applications, including semiconductor, micro-assembly, and optical communication.

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PRODUCT FEATURES

Top-tier optical system with ultra-high magnification
Various optional microscope lens with high magnification of 25-6360x
Active laser autofocus (TTL), real-time focusing to improve measurement efficiency
Programmable surface light, profile light and coaxial light, abundant illumination configurations to meet different applications
High-precision motion platform
Granite main structure, offering high precision and excellent stability
Nano-grade ultra-low expansion coefficient scale, ensuring high accuracy and stability
High-speed, quiet motor drive for smooth and reliable operation
Wide range of accessory options
Optional spectral displacement sensor for height, flatness, and other dimensional scanning and point measurement
Multiple objective lens available to achieve various magnifications

PRODUCT SPECIFICATIONS

VMZ432-T1
VMZ432-T2
VMZ432-T3

- Travel (mm)
  
  400x300x200
- Measuring Range (mm)
  
  400x300x135
- External Dimensions (mm)
  
  800x1240x1762
- Weight (kg)
  
  420
- More Information
- Stroke Length (mm)
  
  400x300x200
- Measuring Range (mm)
  
  400x300x135
- External Dimensions (mm)
  
  800x1240x1762
- Weight (kg)
  
  450
- More Information
- Stroke Length (mm)
  
  400x300x200
- Measuring Range (mm)
  
  400x300x135
- External Dimensions (mm)
  
  800x1240x1762
- Weight (kg)
  
  450
- More Information

RELATED INDUSTRIES

MEASUREMENT PLAN FOR 3C

"3C" refers to Computers, Communication, and Consumer Electronics. Computers include laptops, desktops, tablets, printers, servers, hard disk drives, monitors, keyboards, mice, etc. Communication includes mobile phones, telephones, fax machines, modems, wireless routers, wireless networking devices, etc. Consumer Electronics include televisions, refrigerators, air conditioners, washing machines, vacuum cleaners, digital cameras, game consoles, home theaters, hair dryers, microwave ovens, rice cookers, electric ovens, air purifiers, energy-saving lamps, LED lights, Bluetooth headphones, Bluetooth speakers, etc. The 3C industry is characterized by large production volumes and rapid innovation cycles.

Industry Case Studies

Film Material Measurement
- Measurement Challenges
  
  Film materials play roles such as shock absorption, waterproofing, dustproofing, thermal insulation, and soundproofing in electronic products. They are typically formed using punching processes, which require high efficiency in dimensional measurement.
- Solutions
  
  For small-sized die-cut products, multiple products within a single field of view can be measured simultaneously. For large-sized die-cut products, moving a small platform is enough to complete the measurement of the entire product, significantly improving measurement efficiency.
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Film Material Measurement
- Measurement Challenges
  
  Fiber optic communication has been widely applied in telecom networks, cable television networks, and the internet, all of which are closely related to people's lives. Optical modules are a critical part of fiber optic communication, responsible for converting optical signals. The placement accuracy of optical emitters and receivers in optical modules is crucial to reduce signal loss and interference, and to improve transmission efficiency and stability.
- Solutions
  
  Video measuring machine equipped with an automatic zoom lens with the advantage of a large field of view at low magnification, automatically locates products and identifies serial numbers. With high magnification, the high resolution allows precise measurement of the placement accuracy of optoelectronic devices. Products in trays can be measured in batches, and measurement data is automatically uploaded to the MES system.
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Film Material Measurement
- Measurement Challenges
  
  Laptop shells are typically made of magnesium-aluminum alloy, and CNC processing is the main forming method. During large-scale production, environmental factors (temperature, vibration), fluctuations in machine conditions, and tool wear would change the product features. Conventional vision-based measurement requires manual feature extraction, leading to low efficiency and high labor costs.
- Solutions
  
  During manual feature extraction, have the AI model embedded in the software and do the learning automatically. Once the learning process is complete, intelligent extraction of features and automated dimensional measurement can be achieved, significantly improving measurement efficiency and reducing labor costs.
RECOMMENDED PRODUCTS
Film Material Measurement
- Measurement Challenges
  
  Smartphone cover glass and back glass not only enhance the aesthetics and feel of the phone but also protect internal components, assist in heat dissipation, support signal transmission, and enable wireless charging. Strict dimensional requirements are needed for cover and back glass.
- Solutions
  
  Video measuring machine, using an automatic zoom lens in conjunction with a flash measurement lens. The flash lens, with its large field of view, quickly completes measurements of larger dimensions like the length and width of the glass. The zoom lens, with higher magnification, is used for measuring smaller dimensions, such as bevels, balancing measurement efficiency and precision.
RECOMMENDED PRODUCTS
Film Material Measurement
- Measurement Challenges
  
  The smartphone frame, located between the front panel and rear cover, serves to fix and support internal components. The smartphone frame is typically made of metal or plastic, processed through multiple CNC and injection molding processes, resulting in a complex and intricate structure.
- Solutions
  
  The CMM (Coordinate Measuring Machine), equipped with a rotating measuring seat and touch probe, enables precise measurement of the all the features of smartphone frame parts throughout the entire manufacturing process, ensuring full-dimension precision.
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Aerospace

MEASUREMENT PLAN FOR AEROSPACE

Aviation refers to navigation activities within the Earth's atmosphere, while spaceflight refers to navigation activities beyond it. Aviation vehicles primarily include airplanes, such as mainline aircraft, regional aircraft, general aviation planes, helicopters, drones, etc. Aerospace vehicles encompass satellites, spacecraft, and launch vehicles. The aerospace industry is characterized by a large variety of specifications and small production batches.

Industry Case Studies

Film Material Measurement
- Measurement Challenges
  
  Aerospace connectors are designed with waterproof, dustproof, and anti-loosening properties to meet the demanding requirements of aerospace and other harsh environments. To ensure reliable electrical connections, the critical dimensions of the aerospace connectors must be strictly controlled.
- Solutions
  
  Video measuring machine can quickly measure key dimensions of the aerospace connectors, including the shell diameter, bayonet size, bayonet angle, pin diameter and position, and socket diameter and position. It can also measure the outer dimensions of the pins and holes. The components can be placed on the workbench without precise alignment and the software can automatically recognize the position and orientation of the product and perform automatic measurements, offering ease of operation and high measurement efficiency.
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Film Material Measurement
- Measurement Challenges
  
  The compressor and turbine are the core components of a turbojet engine. The compressor uses high-speed rotating blades to do work on the air, increasing its pressure. The turbine blades convert the energy from high-temperature, high-pressure gases exiting the combustion chamber into mechanical energy to drive the compressor, fan, propeller, and other components. The blades are numerous, complex in shape, require high precision, and are difficult to manufacture, making them a critical part of aerospace engine production. The shape accuracy of the blades significantly impacts the efficiency of the compressor or turbine.
- Solutions
  
  The Coordinate Measuring Machine (CMM), equipped with a rotary table, scanning probe, and specialized software modules, enables high-precision and rapid measurement of compressor blades and turbine blades.
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Semiconductor

MEASUREMENT PLAN FOR SEMICONDUCTOR

Semiconductors are the core components of modern electronic devices, and the semiconductor industry holds a crucial position in modern technology and industry.

Industry Case Studies

Film Material Measurement
- Measurement Challenges
  
  Surface-mounting and bonding are critical steps in the semiconductor back-end process. The accuracy of surface-mounting and bonding directly affects the device's performance.
- Solutions
  
  Video measuring machine equipped with automatic zoom lenses, high-magnification microscope lenses, and spectroscopic confocal sensors. The automatic zoom lens enables fast product identification, positioning, and serial number extraction; the high-magnification microscope lens is used for measuring fine features; the spectroscopic confocal sensor is used for measuring height, flatness, or warping.
RECOMMENDED PRODUCTS
Film Material Measurement
- Measurement Challenges
  
  The sprayer nozzle is a key component of CVD (Chemical Vapor Deposition) equipment, through which reactive gases enter the reaction chamber via thousands of small holes on its surface. The machining accuracy of these holes determines the uniformity and quality of the film. Due to the large number of holes, a high-speed, high-precision measurement solution is required.
- Solutions
  
  Conventional video measuring measurement involves a cyclic process of "moving the workbench to position, the camera system capturing the measured feature, then moving the workbench to the next position." In flying-snap mode, the workbench moves while simultaneously capturing the features, without pauses, allowing for efficient measurement. The small holes on the sprayer nozzle surface are typically arranged in concentric circular patterns, and the flying-snap function supports also circular paths.
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Film Material Measurement
- Measurement Challenges
  
  Magnetron sputtering is a type of physical vapor deposition (PVD) commonly used for depositing conductive, insulating, and protective films. During the sputtering process, argon ions are accelerated by an electric field and bombard the target, causing neutral atoms or molecules on the target's surface to gain sufficient energy to detach and deposit onto the substrate, forming a thin film. The target material must meet requirements for purity, thermal conductivity, and flatness to ensure the uniformity and density of the deposited film.
- Solutions
  
  Video measuring machine equipped with a spectroscopic confocal sensor, measures the flatness of the target surface. As this is an optical, non-contact measurement method, it offers high precision, fast measurement speed, and no damage to the target surface.
RECOMMENDED PRODUCTS
Film Material Measurement
- Measurement Challenges
  
  Silicon carbide (SiC) materials are known for their high hardness, wear resistance, strength, thermal stability, and chemical stability. They are often used in components such as lithography machine worktables, wafer handling arms, and reaction chamber parts.
- Solutions
  
  The Coordinate Measuring Machine (CMM), equipped with a rotary worktable, performs full-size, high-precision measurements of silicon carbide structural parts.
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