CMS Shopfloor Coordinate Measuring Machine


PRODUCT FEATURES
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Great Environment Adaptability
Good protection of the outer cover, effectively avoiding the dust or oil interference.
Excellent measurement accuracy even in 15-40°C operating environments.
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Strong Flexibility
No need for compressed air, small and compact body, flexible movement in the workshops.
Can be connected to automatic loading and unloading and embedded in the assembly line operation,which is convenient and efficient.
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High Precision
The three axes use low-expansionhigh-resolution scales to ensure good accuracy.
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Stable Structure
The casting key parts of the main body, combined with the high rigidity linear guides, improves the stability of the structure as well as the accuracy.
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Self-developed Software with Better compaibility
Innovatice linear motor drive techology with TCC motion controller
Vispec Cube passed the highest accuracy Class 1 (0.1 μm, 0.1") certification of German PTB
HSP fixed scanning probe
TR50 articulated head
PRODUCT SPECIFICATIONS
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CMS565
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Travel (mm)
500 x 600 x 500
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External Dimensions (mm)
1400 x 1073 x 2450
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Weight (kg)
750
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RELATED INDUSTRIES


MEASUREMENT PLAN FOR MEDICAL & HEALTHCARE
The medical and healthcare industry is crucial for safeguarding people's health and life safety, playing a vital role in social development, with its development direction focused on high-end, precision, and intelligence. This industry is characterized by rapid technological advancements and diverse market demands, with related products typically having numerous specifications and small production batches.
Industry Case Studies
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Film Material Measurement
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Measurement Challenges
Vascular stents are typically made from metal or polymer mesh structures and are placed in narrow or occluded blood vessels to maintain blood flow. They are widely used in the treatment of vascular diseases, including coronary arteries, intracranial arteries, carotid arteries, renal arteries, and femoral arteries. The key dimensions of a vascular stent include diameter, wall thickness, wire diameter, and length. -
Solutions
Quick video measuring machine enables rapid and precise measurement of key dimensions of vascular stents, offering easy operation and good applicability. It can also replace microscopes for defect detection.
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Film Material Measurement
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Measurement Challenges
An anastomosis device, used as a replacement for manual suturing, utilizes titanium staples to join tissue, similar to a stapler. It is widely used in thoracic, gastrointestinal, hepatobiliary, and urological surgeries. The anastomosis device consists of parts such as the anvil, stapling chamber, shaft, handle, battery compartment, and knob. To ensure the device's performance, it is crucial to control the dimensional accuracy of key components. -
Solutions
Video measuring machine can be used to rapidly measure the dimensions of key features such as the distance between the anvil's surface protrusions and the length or spacing of holes in the stapling chamber, with convenient operation and good applicability.
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Film Material Measurement
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Measurement Challenges
A microfluidic chip controls fluid at the micrometer scale and integrates basic laboratory functions (sample preparation, reaction, separation, detection, etc.) on a few square centimeters of chip surface. It offers advantages such as low sample or reagent consumption, high efficiency with multiple testing channels, low contamination due to isolated channels, portability, and low reliance on specialized medical staff. It has broad application prospects in biomedical research, drug development, environmental monitoring, and health quarantine. The specifications of microfluidic chips are varied, and the channel dimensions are the key control items. -
Solutions
Video measuring machin equipped with a spectral confocal sensor, uses the optical system to identify and locate the microfluidic chip product, and measure channel widths and the dimensions of sample or reaction wells. Under the guidance of the spectral confocal sensor, it measures the channel depth and flatness of the sample or reaction wells. The system provides high precision, fast speed, and broad product applicability.
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Film Material Measurement
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Measurement Challenges
Artificial joints are used to replace damaged human joints and restore joint movement functionality. For example, a total hip joint replacement includes four components: the acetabular cup, liner, femoral head, and femoral stem. The acetabular cup and femoral head form the joint surface, while the liner covers the inside of the acetabular cup and contacts the femoral head to reduce friction and wear. The dimensional accuracy of the mating parts is critical, as it affects the patient's experience and joint longevity. -
Solutions
The coordinate measuring machine (CMM) performs full-size measurement of artificial joint components, such as the groove or profile of the acetabular cup, acetabular depth and inner diameter, the outer shape of the liner (length, width, angle), the diameter or roundness of the femoral head, and the contour of the femoral stem.
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MEASUREMENT PLAN FOR MACHINERY
The machinery industry is the foundation of the national economy. It not only shapes people's modes of production, lifestyles, and social development but also serves as a key indicator of a country's overall competitiveness.
Industry Case Studies
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Film Material Measurement
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Measurement Challenges
A pump is a type of general-purpose machinery primarily used to transport fluids or increase fluid pressure. Pump casings usually have complex shapes, and some dimensions cannot be measured with optical system, while a coordinate measuring machine can perform full-size measurements but the efficiency is relatively low. -
Solutions
Use video measuring machines equipped with a contact probe. The data from the probe and the optical system can be combined within the same measurement space. Using both types of probes together allows for fast and high-precision measurements.
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Film Material Measurement
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Measurement Challenges
Enclosures are common mechanical parts that feature characteristics on multiple sides. When using a video measuring machine, manual flipping is required, which is inefficient and labor-intensive. -
Solutions
Use video measuring machines equipped with a rotary worktable. After measuring one side, the rotary worktable turns the part automatically to measure the next side, improving measurement efficiency without requiring manual labor.
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Film Material Measurement
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Measurement Challenges
Seal rings are essential components in fluid machinery, particularly in high-pressure or vacuum applications, where sealing requirements are stringent. The specifications of seal rings are diverse, and they are produced in large quantities. Additionally, they are made of soft materials that can deform easily. -
Solutions
Use quick video measuring machines configured with a dedicated measurement function for seal rings. Seal rings of various sizes can be placed randomly within the field of view, and all measurements can be completed with a single click. Even if the seal rings deform into non-circular shapes, accurate measurements can still be obtained.
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Film Material Measurement
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Measurement Challenges
Screw compressors are known for their high efficiency, low vibration, low noise, compact size, and light weight, making them widely used in industrial production, transportation, refrigeration, medical equipment, and more. The screw is the core component, and the machining accuracy of the screw directly affects the performance of the compressor. -
Solutions
The coordinate measuring machine (CMM), equipped with a high-precision rotary worktable. The table's synchronized movement completes fast and accurate measurement of the screw profile.
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MEASUREMENT PLAN FOR AUTOMOTIVE
The automotive industry is undergoing a shift towards electrification and intelligence, with product iteration cycles significantly shortened. Batteries, motors, and electronic control systems have become the three core components of new vehicles.
Industry Case Studies
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Film Material Measurement
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Measurement Challenges
Stacked cell batteries feature high energy density, long lifetime, high reliability, and fast charging. The internal structure consists of a series of positive electrode sheets, separators, and negative electrode sheets stacked together. These electrode sheets are slit from membrane materials into appropriate specifications, with the key focus on controlling the dimensions of the electrode sheets and the size of burrs generated during slitting. Larger metal burrs can pierce the separator, causing short circuits between the positive and negative electrodes. -
Solutions
The battery electrode sheets can be placed on the workbench without precise alignment. The software can automatically identify the position and orientation of the electrode sheets, enabling fast dimensional measurement. Burrs are clearly visible on the display, replacing a microscope for its measurement.
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Film Material Measurement
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Measurement Challenges
Silicon steel sheets are essential components of motor rotors or stators, typically formed through stamping and stacking processes. The dimensional accuracy of silicon steel sheets must be strictly controlled. -
Solutions
Silicon steel sheets can be placed on the workbench without requiring precise alignment. The software can automatically identifies the position and orientation of the sheets, enabling rapid dimensional measurement.
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Film Material Measurement
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Measurement Challenges
Scroll compressors, commonly used in automotive air conditioning systems, are known for their high efficiency, energy savings, low noise, high reliability, simple structure, compact size, light weight, and smooth operation. The core of the compressor consists of a fixed involute scroll disc and an eccentric, orbiting involute scroll disc, which together form the compression chamber. The machining accuracy of the scroll discs is crucial to the compressor's performance. -
Solutions
The Coordinate Measuring Machine (CMM), equipped with a scanning probe, quickly completes full-size measurements of both static and dynamic scroll discs, including profile contours, wall thickness, perpendicularity, and other key dimensions.
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MEASUREMENT PLAN FOR 3C
"3C" refers to Computers, Communication, and Consumer Electronics. Computers include laptops, desktops, tablets, printers, servers, hard disk drives, monitors, keyboards, mice, etc. Communication includes mobile phones, telephones, fax machines, modems, wireless routers, wireless networking devices, etc. Consumer Electronics include televisions, refrigerators, air conditioners, washing machines, vacuum cleaners, digital cameras, game consoles, home theaters, hair dryers, microwave ovens, rice cookers, electric ovens, air purifiers, energy-saving lamps, LED lights, Bluetooth headphones, Bluetooth speakers, etc. The 3C industry is characterized by large production volumes and rapid innovation cycles.
Industry Case Studies
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Film Material Measurement
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Measurement Challenges
Film materials play roles such as shock absorption, waterproofing, dustproofing, thermal insulation, and soundproofing in electronic products. They are typically formed using punching processes, which require high efficiency in dimensional measurement. -
Solutions
For small-sized die-cut products, multiple products within a single field of view can be measured simultaneously. For large-sized die-cut products, moving a small platform is enough to complete the measurement of the entire product, significantly improving measurement efficiency.
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Film Material Measurement
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Measurement Challenges
Fiber optic communication has been widely applied in telecom networks, cable television networks, and the internet, all of which are closely related to people's lives. Optical modules are a critical part of fiber optic communication, responsible for converting optical signals. The placement accuracy of optical emitters and receivers in optical modules is crucial to reduce signal loss and interference, and to improve transmission efficiency and stability. -
Solutions
Video measuring machine equipped with an automatic zoom lens with the advantage of a large field of view at low magnification, automatically locates products and identifies serial numbers. With high magnification, the high resolution allows precise measurement of the placement accuracy of optoelectronic devices. Products in trays can be measured in batches, and measurement data is automatically uploaded to the MES system.
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Film Material Measurement
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Measurement Challenges
Laptop shells are typically made of magnesium-aluminum alloy, and CNC processing is the main forming method. During large-scale production, environmental factors (temperature, vibration), fluctuations in machine conditions, and tool wear would change the product features. Conventional vision-based measurement requires manual feature extraction, leading to low efficiency and high labor costs. -
Solutions
During manual feature extraction, have the AI model embedded in the software and do the learning automatically. Once the learning process is complete, intelligent extraction of features and automated dimensional measurement can be achieved, significantly improving measurement efficiency and reducing labor costs.
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Film Material Measurement
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Measurement Challenges
Smartphone cover glass and back glass not only enhance the aesthetics and feel of the phone but also protect internal components, assist in heat dissipation, support signal transmission, and enable wireless charging. Strict dimensional requirements are needed for cover and back glass. -
Solutions
Video measuring machine, using an automatic zoom lens in conjunction with a flash measurement lens. The flash lens, with its large field of view, quickly completes measurements of larger dimensions like the length and width of the glass. The zoom lens, with higher magnification, is used for measuring smaller dimensions, such as bevels, balancing measurement efficiency and precision.
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Film Material Measurement
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Measurement Challenges
The smartphone frame, located between the front panel and rear cover, serves to fix and support internal components. The smartphone frame is typically made of metal or plastic, processed through multiple CNC and injection molding processes, resulting in a complex and intricate structure. -
Solutions
The CMM (Coordinate Measuring Machine), equipped with a rotating measuring seat and touch probe, enables precise measurement of the all the features of smartphone frame parts throughout the entire manufacturing process, ensuring full-dimension precision.
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MEASUREMENT PLAN FOR AEROSPACE
Aviation refers to navigation activities within the Earth's atmosphere, while spaceflight refers to navigation activities beyond it. Aviation vehicles primarily include airplanes, such as mainline aircraft, regional aircraft, general aviation planes, helicopters, drones, etc. Aerospace vehicles encompass satellites, spacecraft, and launch vehicles. The aerospace industry is characterized by a large variety of specifications and small production batches.
Industry Case Studies
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Film Material Measurement
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Measurement Challenges
Aerospace connectors are designed with waterproof, dustproof, and anti-loosening properties to meet the demanding requirements of aerospace and other harsh environments. To ensure reliable electrical connections, the critical dimensions of the aerospace connectors must be strictly controlled. -
Solutions
Video measuring machine can quickly measure key dimensions of the aerospace connectors, including the shell diameter, bayonet size, bayonet angle, pin diameter and position, and socket diameter and position. It can also measure the outer dimensions of the pins and holes. The components can be placed on the workbench without precise alignment and the software can automatically recognize the position and orientation of the product and perform automatic measurements, offering ease of operation and high measurement efficiency.
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Film Material Measurement
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Measurement Challenges
The compressor and turbine are the core components of a turbojet engine. The compressor uses high-speed rotating blades to do work on the air, increasing its pressure. The turbine blades convert the energy from high-temperature, high-pressure gases exiting the combustion chamber into mechanical energy to drive the compressor, fan, propeller, and other components. The blades are numerous, complex in shape, require high precision, and are difficult to manufacture, making them a critical part of aerospace engine production. The shape accuracy of the blades significantly impacts the efficiency of the compressor or turbine. -
Solutions
The Coordinate Measuring Machine (CMM), equipped with a rotary table, scanning probe, and specialized software modules, enables high-precision and rapid measurement of compressor blades and turbine blades.
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MEASUREMENT PLAN FOR SEMICONDUCTOR
Semiconductors are the core components of modern electronic devices, and the semiconductor industry holds a crucial position in modern technology and industry.
Industry Case Studies
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Film Material Measurement
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Measurement Challenges
Surface-mounting and bonding are critical steps in the semiconductor back-end process. The accuracy of surface-mounting and bonding directly affects the device's performance. -
Solutions
Video measuring machine equipped with automatic zoom lenses, high-magnification microscope lenses, and spectroscopic confocal sensors. The automatic zoom lens enables fast product identification, positioning, and serial number extraction; the high-magnification microscope lens is used for measuring fine features; the spectroscopic confocal sensor is used for measuring height, flatness, or warping.
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Film Material Measurement
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Measurement Challenges
The sprayer nozzle is a key component of CVD (Chemical Vapor Deposition) equipment, through which reactive gases enter the reaction chamber via thousands of small holes on its surface. The machining accuracy of these holes determines the uniformity and quality of the film. Due to the large number of holes, a high-speed, high-precision measurement solution is required. -
Solutions
Conventional video measuring measurement involves a cyclic process of "moving the workbench to position, the camera system capturing the measured feature, then moving the workbench to the next position." In flying-snap mode, the workbench moves while simultaneously capturing the features, without pauses, allowing for efficient measurement. The small holes on the sprayer nozzle surface are typically arranged in concentric circular patterns, and the flying-snap function supports also circular paths.
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Film Material Measurement
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Measurement Challenges
Magnetron sputtering is a type of physical vapor deposition (PVD) commonly used for depositing conductive, insulating, and protective films. During the sputtering process, argon ions are accelerated by an electric field and bombard the target, causing neutral atoms or molecules on the target's surface to gain sufficient energy to detach and deposit onto the substrate, forming a thin film. The target material must meet requirements for purity, thermal conductivity, and flatness to ensure the uniformity and density of the deposited film. -
Solutions
Video measuring machine equipped with a spectroscopic confocal sensor, measures the flatness of the target surface. As this is an optical, non-contact measurement method, it offers high precision, fast measurement speed, and no damage to the target surface.
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Film Material Measurement
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Measurement Challenges
Silicon carbide (SiC) materials are known for their high hardness, wear resistance, strength, thermal stability, and chemical stability. They are often used in components such as lithography machine worktables, wafer handling arms, and reaction chamber parts. -
Solutions
The Coordinate Measuring Machine (CMM), equipped with a rotary worktable, performs full-size, high-precision measurements of silicon carbide structural parts.
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