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Thermal Management Modules Smart Production Line

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TZTEK delivers automated and intelligent production lines tailored for new energy vehicle (NEV) thermal management integrated modules. By integrating robotics, IoT, and big data technologies, these lines enable fully automated manufacturing from raw materials to finished products, encompassing automated feeding, precision machining, intelligent assembly, and online quality inspection.
Core processes include coil and valve tightening systems, press-fitting systems, vision-guided assembly, seal ring oiling and damage inspection, helium leak detection, and End-of-Line (EOL) testing systems. Equipped with self-developed MES platform, the lines support rapid product changeovers while ensuring high efficiency and precision. Furthermore, real-time data monitoring coupled with intelligent analytics ensures continuous improvement in product quality and consistency.
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Advantages

  • Unmanned Thermal Management

  • High Production Efficiency

  • Intelligent Production Line MES

  • Unmanned Thermal Management

    The first group to realize fully unmanned thermal management assembly line in the industry, including the water-based systems.

  • High Production Efficiency

    Leading in continuous operation duration.

  • Intelligent Production Line MES

    Millimeter-level data collection, with intelligent operation and maintenance notifications.

PRODUCT FEATURES

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    • The entire line is designed for operation with fewer than 3 operators, offering high automation. Compared to traditional semi-automatic production lines, it saves over one million yuan in labor costs annually, and inrcreases production capacity to more than 150% of conventional lines, greatly boosting overall efficiency. 

    • A full range of camera inspections (2D, 3D, line scanning, line laser) ensures comprehensive quality control throughout the production process, from incoming materials to finished products. The combination of visual guidance and robotic arms greatly reduces the assembly defect rate to less than 1%.

    • Thanks to the high automation design, the entire line enables A-level traceability, which is full-dimensional tracking of OK/NG status for all parts and semi-finished products, including raw materials.

Training Certificate Inquiry

Inquiry

If you have any questions regarding the certificate inquiry, please contact us

Training Certificate Query Result

  • Customer Name

    Guo Lianlian

  • Company Name

    Shenzhen Dinghua Xintai Technology Co., Ltd.

  • Training Time

    November 21, 2021

  • Training Content

    1. Basic Introduction, 2. Exposure Operation, 3. Part Number Creation, 4. Daily Maintenance

  • Training Result

    Qualified

  • Certificate Number

    21TZLT011021